Project Overview

Customer: Guinea
Industry: Mining (Copper Ore Processing)
Capacity: 2~3 TPH (Tons Per Hour)
Raw Material: Copper Ore (Associated with quartz, feldspar; Mohs hardness 6-7)
Output Size: 150 Mesh (for local copper concentrate separation and metallurgical auxiliary use)
Product Model : Φ1200×4500 Ball Mill Grinding System

Customer Challenges

Low Local Processing Capacity

Guinea exports unprocessed copper ore at $45/ton while importing 150-mesh copper ore powder at $280/ton, resulting in significant resource value loss.

Power Supply Instability

Frequent voltage fluctuations (380V±20%) and occasional short power outages in mining areas pose severe challenges to continuous equipment operation.

Targeted Particle Size Requirement

The 150-mesh output is specifically required for downstream flotation separation of copper minerals, demanding strict particle size uniformity (no over-grinding or under-grinding).

Harsh Working Environment & Maintenance Constraints

High temperature (up to 38℃) and dusty conditions in Guinea's mining areas; limited local maintenance capabilities require equipment to be durable and wear parts to be easily replaceable.

WOCATO's Solution

WOCATO's Φ1200×4500 Ball Mill Grinding System
Key Equipment & Advantages for Guinea's Conditions
ComponentModel/Spec

Guinea-Specific Benefits

Main Grinding Equipment

Φ1200×4500 Ball Mill (55KW)

Optimized cylinder structure and steel ball ratio, suitable for grinding hard copper ore; simple structure, adaptable to harsh working conditions in mining areas

Wear Parts

High manganese alloy steel balls

Resists abrasion from hard copper ore, service life extended to 5+ months

Project Results

Value Added

Increased the value of copper ore from $45/ton (raw) to $160/ton (150-mesh processed), realizing local resource value enhancement.

Precise Particle Size Control

150-mesh output qualification rate reaches 95%, meeting the technical requirements of downstream copper concentrate flotation, with copper mineral dissociation degree ≥88%.

Reliable Operation

90% uptime even under unstable power supply; the voltage stabilization module and standby power support ensure no production interruption due to short power outages.

Comprehensive After-Sales Service

Engineering team can arrive at the quarry at any time to guide installation, provide employee training, and assist with equipment commissioning.

Why Customized Ball Mill Fits Guinea's Copper Ore Grinding Needs

Adaptability to Hard Ore

The ball mill's impact and grinding combined working principle is highly suitable for copper ore with high hardness and uneven particle size, ensuring effective dissociation of copper minerals

Power Resistance

Equipped with a dedicated voltage stabilizer and energy storage unit, it can withstand ±20% voltage fluctuations and 15-minute short power outages, perfectly matching Guinea's power supply conditions.

Economical, Efficient, and Durable

3.The ball mill has low initial investment and maintenance costs; the high-manganese steel balls are wear-resistant, reducing the frequency of spare parts replacements in remote mining areas.

Technical Advantages

1. High-efficiency grinding design adapted for high-hardness copper ore.


2. High-efficiency grinding design adapted for high-hardness copper ore.


3. Durable and easy-to-maintain structure suitable for harsh environments.

Customer Testimonials and Ratings

"We used to export raw copper ore at a low price, but now with WOCATO's ball mill, we can process 2-3 tons of 150-mesh copper ore powder per hour locally. The equipment runs stably even when the power fluctuates, and the particle size of the finished product is very uniform, which is highly praised by downstream flotation plants. This ball mill is tailor-made for Guinea's copper ore processing needs!"

— Amara,Operations Director,
Guinea Mining Resources Co., Ltd

Score

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